You need to know what kind of batteries your cart has, and if they need maintenance, make sure you check them regularly. Older golf carts with lead-acid batteries will struggle to charge if the distilled water levels in the battery drop. If you find that the golf cart isnt charging after a few minutes on the general charger, then you may have depleted them too much and will need new batteries. These variants are Icon Golf Cart i20, i40, i40L, and i40F. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-leader-1','ezslot_5',120,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-leader-1-0');if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-leader-1','ezslot_6',120,'0','1'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-leader-1-0_1');.leader-1-multi-120{border:none!important;display:block!important;float:none!important;line-height:0;margin-bottom:7px!important;margin-left:auto!important;margin-right:auto!important;margin-top:7px!important;max-width:100%!important;min-height:250px;padding:0;text-align:center!important}. Those can be: To solve brake-related issues, you do not need a lot of money as the price of the cables does not exceed more than 220$. In warmer climates, and during the summer, watering is required more often. While operating your ICON golf carts, it is prevalent to get some issues that happen worldwide. Dont forget to check the charger connection to the wall socket and to the cart as well, as if the wiring to the plug has been stretched or pulled, it may only have an intermittent connection or not be able to accommodate the total charge. Plug the vehicle in and leave until the charger shuts off by itself, Drive to discharge the batteries to 75% of battery pack capacity (see chart for voltage readings or use 9 holes of golf as a reference point). Some of our partners may process your data as a part of their legitimate business interest without asking for consent. When doing this, always charge each battery one at a time. If you are using the Cart for a long time or under the scorching sun, your engine, wiring, and other components might get overheated. Driving your cart until it is flat is not recommended, as you may end up depleting the batteries so much that you may need to replace them. Your Icon golf cart needs to contain the right amount of air pressure in its tires. Take a general screwdriver and uncover the motor. Golf Cart Issues. Sometimes the connector pins can become indented into the connector body and not make good contact, leading to your golf cart not charging or taking longer than usual. Please contact your dealer for warranty transfers. A common sign of solenoid problems on ICON golf carts is the absence of a click sound when turning on the ignition. Indeed it will seem like a great disaster. If you are trying to start the cart, but the engine doesnt start or get the power, there is a likely battery-related problem. Tampa, FL 33619, Check all lights (headlights, taillights, turn signals), Check and fill battery water levels (serviceable batteries only/distilled water only), Clean battery terminals of corrosion and apply anti-corrosive spray/gel, Tighten battery terminal connections (95-100 in. Dispose of rag or paper towel. The main issue related to the motor problem is motor burnout. When you connect the charger, the charge indicator lights up to show the battery percentage. If you have checked your battery issues, even if the cart is not moving, there might be motor-related problems. Can You Use 3 12V Batteries On A 36V Golf Cart Instead Of Six 6V. Suppose, you are in the mood to use your favorite ICON Golf Cart and suddenly find its not working! Safe and sturdy with enough battery power to drive all day. In addition, so many individuals improperly maintain their water level in the batteries which will destroy the batteries. $99.99 Icon EV Electric Golf Cart 48V Delta Q On Board Battery Charger Brand New. Manufacturing defects of your windshield are covered. Table of Contents Yamaha 48 Volt Charger Troubleshooting Guide With Easy Solutions, Troubleshooting Club Car Gas Golf Cart Common Problems, 5 Most Common Tracker EV IS Problems & Solutions, 7 Most Common Club Car Subaru Engine Problems [Easy Solution], 5 Most Common Yardsport YS200 Problems [Easy Solution], 6 Most Common Star EV Golf Cart Problems [Easy Solution]. Occasionally, you need to change the damaged wires too. there could be connection problem (clean and tighten), defective charger. 4406 Madison Industrial Ln. Commonly found Icon Golf Cart problems are, issues with flat tires, battery problems, bad solenoid, and tire pressure issues. So it's definitely fair to say that if you're looking to buy a cart that boasts impressive speed without having to make any modifications, an ICON model is a good . To fix this problem, you need to instill some charge level in the batteries so that the charger can register and click on them to charge them. Currently there is no way to add a lift or lower the lifted carts at this time. Then unhook one of the battery meter wires from the battery pack for about 30 seconds and reconnect. If you want to make good use of the golf cart, then an engine swap might be the perfect plan. Dispose of your battery carefully as lead-acid batteries can be an environmental hazard. The first 10 to 20 complete charge/discharge cycles are critical to ensure they reach 100%. Schedule your yearly service with your ICON dealer for critical fluid changes, grease the front end and other serviceable fittings, electrical services, overall inspection, tire rotation, etc. The Staff . Yes. The most common ICON golf cart problems are battery issues, a problematic solenoid, a faulty motor, brakes failing to engage, and low-pressure tires. Never leave the batteries in a state of discharge for extended periods of time. Club Car Accelerator Micro Switch Location | Heres All You Need To Know! There might be several reasons for motor burnout. Cant find the answer(s) youre looking for? While driving the cart, suddenly, you may feel that you cannot pull the cable anymore. We are having the same issue with our i40 we purchased 6 weeks ago. Only the club car . Unplug the charger completely to be safe and then locate the fuse holder on the charger. 25 mi Distance per Charge < 20 ft Breaking Range 19 mph Max Speed (DOT Available through Dealer) 6.7 Min. Each battery will need to be fully charged separately. After my cart was charged overnight I went to drive it this afternoon and noticed the SOC % was reading 71%. Some of them may include battery or brake problems, saggy tires, problematic solenoids, defective accelerators, etc. 36 Volt Golf Cart Charger Troubleshooting Guide With Easy Solutions. Any and all expenses incurred in transporting the vehicle to and from ICON or an authorized dealer will be the sole responsibility of the cart owner unless otherwise noted by the service provider. As discussed above, you need to top up or refill your distilled water and only use DISTILLED WATER for your batteries; never use tap water. Or perhaps you want to purchase this electric cart. It may be better to refer them to a qualified technician to resolve solenoid or direction switch issues, especially if you have thoroughly checked the other possible charging problems. Tampering with the charger or charger algorithms. Connect charging plug to the cart's charging outlet Leave charger connected until the battery is fully charged Perform an equalization charge once every 4-6 weeks If you cover these five steps then most likely you're going to have no problem successfully charging your electric golf cart. This is because they offer high currents and are also spill-proof. After using it for a long time, the tire pressure decreases. It's beautiful and gets me to where I want to go without any problems. Some general obstacles that you may face while operating your Icon golf carts are: As there are problems, of course, there will be some possible solutions to fix those problems. In addition, so many individuals improperly maintain their water level in the batteries and destroy them. For stuck or entangled cables, you pull them out carefully. Hold the nozzle over the tires air valve and press down until you can not hear any air escaping. Charge the cart then let it sit for about a hour after the charge cycle is finished. Golf carts run on either 48V or 36V and some newer ones 72 volts and usually have 6 volt, 8 volt, or 12 volt batteries to power them. The main difference between FLA and the Gel and AGM batteries is that Gel and AGM are sealed and essentially maintenance-free. As a result, golf cart battery chargers for 48 volt Club Cars need a working OBC to get them to start charging. However, if you decide to make the switch to AGM batteries, you just have to keep in mind that you will need to have your dealer update you chargers algorithm for proper charging. Lug Nuts should be torqued to 55-65 FT LBS. Golf cart charging problems are common and will occur at some point in the lifetime of your golf cart. Visually inspect any wiring to resolve this issue. There may well be no problem with the wiring or the batteries, but the charger itself may be having issues, and this is the reason your golf cart isnt charging. Park your car within the length of the supplied charging cable to an outlet. The connections are another culprit behind the malfunctioning motor. The wearing out can be due to a high current passing through the coils. In case of a puncture, you will need a tire repair kit to fix the complication. If you press the pedal very frequently like a racing car and hit the metal part of the cart, then it will put pressure on your motor, and ultimately, it might get burnout. Suppose you see any part of the wiring showing wear and tear or see the wire strands through the plastic outer casing. The charger may be working, but if there isnt enough voltage in the batteries, the charger may not work correctly, and it may seem like the charger isnt working, when in fact, the batteries are to blame. If anyone's battery has a reading that is below 12 volts per cell, then your charger needs to be replaced. 10 vs 12 Golf Cart Wheels: Which Size Is The Best? The wires might be damaged, affecting current flow. The issue is primarily due to loose bolts and connections, which may affect the carts running. You might need to disengage the terminal cables and then place the new battery. ICON EV (Manufacturer) warrants each ICON EV branded golf cart sold by ICON EV or any of its authorized dealers or distributorsworldwide, to be free of defects for a period of 2 years from the date of sale. Another basic reason behind a faulty brake is stuck cables. They offer high currents and are also spill-proof. Place the battery in a safe area and on a stable surfacea work bench in a garage or a shed may be the perfect option for working on a battery. Overcharging Batteries Make sure not to overcharge your golf cart batteries because overcharging may damage them. It won't push you back in your seats but its a decent time. Im Eric, master of the carts! An example of data being processed may be a unique identifier stored in a cookie. Unplug cart and turn the key on, at this point the gauge should be reset to 100%. All batteries, regardless of their chemistry, self-discharge. Repeat this for the first 10 20 cycles. There can be many reasons that your golf cart isnt charging, but there are only four main problems that those reasons could fall under, which we are going to investigate in this discussion. For example, a battery with an average of 50% DoD will last twice as long or more as an 80% DoD; a 20% DoD battery will last five times longer than a 50% DoD. There are only a few specific reasons for slouching or overinflated tires. An excessive amount of flashing suggests a faulty connection between the battery and the charger or an issue with the battery pack. Then you can plug the golf cart charger back in and see if it works. That is why you should always handle and maintain your vehicle according to the user manual. Overall AGM batteries are a great option for use in golf cars. When you plug the charger into your Club Car, the OBC will tell the battery charger when to start and stop charging based on the voltage levels in your batteries. See more. You can remove the connecting cables and wipe the terminals off using a solution of warm water and baking soda. Most Club Car golf carts, for instance, have a top speed of 19 mph. You may not consider yourself a professional expert in fixing these problems. The first step is to try and reset the cluster. Your golf cart may not be charging because you have a battery problem, your charger itself is faulty, the connections on the batteries, wiring, or charger cable are faulty, or there are faults with the golf cart electronics. Painting a golf cart with krylon fusion: How To Do It Right? brushes, bearing, coil etc. In most cases, this works fine. Furthermore, the electric motor brush kits price range is form 10 $ to 29 $. 6 Most Common KYMCO UXV 700i Problems and How to Fix Them, 10 Most Common Kubota M7060 Problems (Plus Effective Fixes), Where Are Kioti Tractors Made? There can be several issues that may prevent the ICON golf carts from running. Clean the tray that they were sitting in with a brush and knock off as much debris as possible. Traditional golf cart batteries require numerous amounts of maintenance for enhancing . how to do a Harley Davidson golf cart engine swap? If you are a golf lover, then golf carts are a must-have vehicle for you. If so, you're not alone. However, when the faults are cleared, the On Board Computer should reset and function properly most of the time. And yes, it is completely free of cost to charge your battery, right?if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[336,280],'golfertroop_com-banner-1','ezslot_7',106,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-banner-1-0'); Sometimes your cart starts running fine, but a few moments later it gets stuck. I talked to the dealer and they said that when you charge an ICON you need to switching the power switch (the one under the seat) to the "OFF" position and then recharge. Next, remove the wheel rim and tire by unscrewing the lug nuts. If the run time of a tire expires, it will inflate and be unusable. Manage Settings Never add electrolyte to a battery that is not fully charged,just add distilled water and do not overfill. Root cause 1: High self-discharge, which causes low voltage. Your ICON golf carts braking system might develop issues after prolonged use. Remember that distilled water is the medium for the electrolyte reaction, and if that is low, the battery will struggle to recover charge. The most common reason a golf cart isn't charging has to do with an issue with the battery pack, battery cables, or a single battery. Other times, you notice strange sounds when braking. No. E-Z-GO recommends that electric golf car chargers remain unplugged from the golf car during prolonged storage. CHEAP POWER! Overcharging results in corrosion of the positive plates, water consumption, and damaging temperatures in the lead-acid battery. If the water inside the battery chambers is finished or insufficient, the battery will not work. There are numerous reasons and advantages for this. When your golf cart doesn't charge, go through checking the batteries first to establish whether this is the problem. The amount of water (electrolyte) in a wet-cell battery should be1/8-1/4 below the bottom of the fill tubes that extend down from the opening of each battery. ICON golf cart battery issues arise due to: Low charge Damage because of poor charging habits The battery is past its service life The battery terminals may be loose or corroded. By the 12th cycle you will notice an increase in power, speed, and run-time. Evolution Classic Golf Cart Line. The following are the probable solutions to the overinflated tire problem. If it doesnt, you may need to contact the supplier or technician to enquire about repairs or replacing the cable. It is known that a solenoids duty is to transmit current to the motor of the cart. ICON golf cart battery issues arise due to: A faulty charging unit is another culprit behind the ICON utility vehicles starting problems. Furthermore, damaged or rusted terminal wires can be another reason for the battery problem. A new solenoid of course will serve better than an old or damaged one. Continue with Recommended Cookies. The brake-related problem might occur because of a variety of reasons. And even though some of the problems occur due to using them for a long period, they are easily solvable. Do not interrupt the charge cycle until the charge indicator is green. Check that both the body of the wire and the terminal connections are tight and clean and that there are no loose strands of wires sticking out or fraying loose. Many people think that because golf carts run from 12V that the current is less than from a wall socket, which is true. If not, tires will lack traction. Solution : Charge the bare lithium battery directly using the charger with over-voltage protection, but do not use universal charge. Otherwise, it will not be able to run properly. You dont have to worry about the buildup of sulfation and you also do not have to worry about watering the batteries. Dealer gave us a "cheat code" that was supposed to fix it but it was only temporary. You may follow the below methods if your icon golf cart encounter has encountered motor related problems. Check 10 Unique Icon Golf Cart Accessories, 10 Ariens Zero Turn Mower Problems and Solutions, 7 Most Common Can Am Defender Problems And Solutions. If you see leaking acid, remove the battery immediately and replace it. Even though you may think its a charging problem, it is not related. For that, please read the following points to know the frequent complications and the possible solutions to overcome those. Last but not the least, a problematic solenoid can ruin your journey with a Icon golf cart. Putting smaller or larger tires can affect the ride height of the vehicle, but the suspension height will remain unchanged. The following issues are the probable reasons. If you have kept the cart without using it for a long period, then a charged battery will get uncharged. Icon makes really good golf carts that are made worthy of value and top in quality.These carts will be 50% more reasonable in price than other carts in the market but will offer you better and premium features without any extra charge. The consent submitted will only be used for data processing originating from this website. The battery is the primary culprit behind this malfunction. Repeat as necessary, then rinse with a lot of water. The issue might be worn-out coils or loose connections. As the state of charge in a battery decreases, the electrolyte becomes more like water and the freezing point increases. If the OBC detects a problem with the charging system or the drive systems it shut down. Failing to start is a frequent problem with electric vehicles, which you may encounter due to various reasons. Even though they are more expensive than FLA, the lack of maintenance and better performance persuades many golf cart owners to use them. For most people, watering lead acid batteries on a monthly basis is a hated task. So, the cart becomes useless for a while. Spoke to the guy delivering and asked about the SOC issue. This happens when the brake of the cart gets hampered. Posts: 64. This can usually be found on the motor itself and near the main power supply. The tire might get flat due to a lot of pressure or vibrations. Read on as we detail the problems youll likely encounter and how to solve them. And then, change the old tire with the new one. A 36V cart may have six 6V batteries, or three 12V batteries, while a 48V cart can have eight 6V batteries, four 12V batteries, or even six 8V batteries. You can solve minor solenoid issues, like loose connections, by changing the wires and other necessary fixes. The Icon I40 is an electric vehicle hence it eliminates some of the problems that plague gasoline golf carts such as noise, pollution and the increasing cost of refueling. Depending on the charger, you may need to either replace that cable or you may be able to pull the pin out using a pair of needle-nose pliers. ICON EV (Manufacturer) warrants each ICON EV branded golf cart sold by ICON EV or any of its authorized dealers or distributorsworldwide, to be free of defects for a period of 3 years from the date of sale. Pour the solution over the terminals and let it work; you should see some bubbling, especially if there is residue, and then use an old toothbrush to scrub the terminals clean. If it is low, give it time to fill up before starting the cart. Since your charger isnt working, you may need to use a general battery charger like our favorite on Amazon before using your golf cart charger. You can go to the tire servicing center and fix the leaks. AGM batteries are capable of charging slightly faster, The batteries are spill-proof due to their acid encapsulation, AGM batteries are resistant to vibrations, They are less likely to have sulfation build up, The batteries work well in cold temperatures, The manufacturing cost of AGM batteries are more than flooded lead-acid batteries, They must be stored in a fully charged condition, The AGM battery is capable of charging slightly faster, The batteries are spill-proof thanks to its acid encapsulation, This battery works well in cold temperatures, AGM batteries manufacturing cost is more than flooded lead-acid batteries, It must be stored in a fully charged condition, Battery failure due to a third party outside electrical source or wiring issue. However, these electric models can sometimes act up. Overcharging the Battery Problem This is one of the most common issues when it comes to golf cart batteries dying too quickly. To solve battery-related problems, the following procedures can be followed:if(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[336,280],'golfertroop_com-box-4','ezslot_6',105,'0','0'])};__ez_fad_position('div-gpt-ad-golfertroop_com-box-4-0'); Firstly, check whether the battery is charged or not. Corrosion leads to sulfate buildup, which will hinder the current flow. Always wear plastic gloves to avoid electrical accidents. But sometimes, the air in tires can be less than it was supposed to be and that creates tire pressure problems. If you decide to get warranty work done outside of the dealer who sold you your cart, the parts will be supplied to the non-selling dealer from the Manufacturer, however, the non-selling dealer may or may not charge labor. However, if the electrolyte level is extremely low or the plates are exposed to air, add some water to cover the plates before starting the charge cycle. Uncover the motor to access the reset button located near the power supply. If you dont hear a click when you turn the key, then most likely you have a faulty solenoid, and this can be diagnosed and replaced by a technician, and the same would be valid for the direction switch. In most cases, charging issues are mainly battery-related, and a quick check could save you some frustration, time, and money. Also, make sure that you maintain your golf cart well so that the solenoid does not fail frequently.